NOVA Semi-Automated Ultrasonic Cleaner
Semi-Automated Cleaning System
For customers who don’t need a fully-automated multi-stage ultrasonic cleaner and have operators who can intermittently be used to aid in the transfer of baskets, the NOVA semi-automated ultrasonic cleaner option might be an option to look at. This system uses the same patented overhead basket handling system that is used in our Advantage Automation System, but does not include the transfer assembly. When a transfer of baskets is required, operators simply push or pull the basket from tank-to-tank along a guided and supported path easily and quickly. Here is how the system works:
- Operators load parts on the load conveyor and push it onto the agitation platform of the first processing tank.
- The start button is pressed for this tank. The basket is automatically lowered, ultrasonics are activated, and the basket is agitated according to the recipe selected.
- When processing in tank 1 is complete, the basket is lifted automatically and the light tower alerts operators that transfer to the next tank is needed.
- Operators transfer the basket from the platform in tank 1 to the platform in tank 2, and the start button is pressed. Parts are now automatically processed in tank 2.
- The above steps are repeated for each tank in the system until the basket is finally pushed onto the unload conveyor and parts are removed.
- Semi-automated ultrasonic cleaners are less costly that fully-automated options.
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NOVA Semi-automated Systems Specs
- Lower-cost alternative to a fully-automated system.
- Can be added to any multi-stage ultrasonic cleaner.
- Operates the same as our Advantage Automation System but basket transfers are performed by operators.
- All liquid processing operations are fully automated.
- Includes color touch-screen operation and recipes of operation
- Manual control of all devices is also included.
- Light curtain or optional Process Area Enclosure ensures operator safety.
- Patented overhead suspension of baskets greatly increases ultrasonic power by eliminating support structures from the ultrasonic cleaning tank.
- 304 polished stainless steel tubular framing
- 316L stainless steel sheetmetal
- Air treatment assembly with Slow Start Block to reduce erratic pneumatic device motion in the event of an air leak
- Instant tube fittings throughout
- Load & Unload Conveyors
- Fully automated ultrasonic and filtration system activation
- On-board PLC and 7″ wide-screen color touch-screen operator interface with remote control capability
- 5 programmable recipe of operation
- Manual controls for all devices
- Troubleshooting monitor
- NEMA4X control enclosures
- Programmable agitation in all liquid tanks, adjustable for stroke length, stroke speed, and duration.
- Light curtain pauses moving components if operators approach processing area.
- Industrial-grade controls, no membrane switches
- Stainless steel hinged or removable covers
- Light tower for operator notification from a distance.
- Process area enclosure with exhaust system.
- Exhaust system blower speed controls.
- CROSSFIRE Multiple Frequency Ultrasonic Systems.
- Automatic Liquid Level Maintenance Systems.
- Automatic Rinse Quality Maintenance.
- Pump Drain Systems.
- Rinse Overflow Capture Tank.
- Surface-skimming Filtration Systems.
Zenith also offers fully-automated cleaning systems
Zenith has the largest selection of automated systems of any ultrasonic equipment manufacturer. Visit this page for an overview of the systems we offer.
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