Automated Ultrasonic Cleaners
Custom-Engineered Automated Ultrasonic Cleaning Systems for High-Volume Industrial Precision Cleaning.
Made in the USA
Custom Engineered Solution
Comprehensive Warranty
ADVANTAGE Automated Ultrasonic Washer
- Best for industrial cleaning applications
- Patented design maximizes ultrasonic cleaning
NOVA Semi-Automated Ultrasonic Cleaner
- Lower-cost alternative to a fully-automated system.
- Can be added to any multi-stage ultrasonic cleaner.
Ultramatic NHT
- 3 standard sizes to suit your needs. Custom models are available with no engineering upcharge.
- All stainless steel construction.
ULTRAMATIC HV Multi-Process Cleaning System
- Best for lower volume industrial cleaning
- Smaller footprint design
ULTRAMATIC One-Tank Automated Cleaning System
- Best for very low volume industrial cleaning
- Cleans, rinses and dries one basket at a time
ORBIT Basket-less Conveyor Ultrasonic Cleaner
- Basketless highest-volume cleaning for small/medium parts
- Capable of producing ultra-clean results when equipped with on-board deionization equipment.
Automated Ultrasonic Cleaning for Industrial Applications
Automated ultrasonic cleaners excel where manual methods can’t maintain consistency or production efficiency handling high volumes, complex parts and strict cleanliness standards without variability or excessive labor.
Aerospace Components:
Turbine blades, landing gear, and hydraulic parts require zero-residue cleaning to meet contamination control specs. Our automated ultrasonic cleaning systems ensure complete removal of machining oils and residues from internal passages, supporting tight tolerances and compliance.
Medical Device Manufacturing:
Surgical instruments and implants demand biocompatible, particle-free surfaces. Zenith automated ultrasonic cleaners provide validated, repeatable removal of machining residues and particulates while protecting delicate materials.
Electronics and Precision Components:
Delicate housings, connectors and assemblies need gentle yet effective cleaning of fluxes and particulates. Our automated ultrasonic cleaning systems deliver uniform cavitation without risk to sensitive features or finishes.
Automotive Component Cleaning:
Fuel systems, transmission parts and machined components benefit from consistent degreasing and particle removal improving downstream quality, reducing rejects and supporting high-volume production.
See Which Application Matches Your Needs. Contact Our Experts
Challenges in Cleaning Precision Manufacturing Components
Manufacturers frequently encounter:
- Residual machining oils and coolants trapped in blind holes and internal passages.
- Metal particles and fines causing quality defects or assembly issues.
- Inconsistent results from manual or semi-automated cleaning.
- High labor requirements for complex or high-volume parts.
- Difficulty achieving thorough cleaning on intricate geometries.
See our Industry Insights blog for real-world examples and deeper technical articles on automated cleaning applications. Explore Zenith Industry Insights
Automated ultrasonic cleaning systems solve these challenges effectively:
- Cavitation reaches deep internal surfaces and blind areas for complete contaminant removal.
- Automated transfer systems ensure repeatable, programmable cleaning cycles.
- Multi-stage configurations (ultrasonic wash, rinse, dry) eliminate oils, residues and particulates thoroughly.
- Reduced operator dependency lowers labor while improving consistency and throughput.
Discover How Automation Resolves Your Cleaning Pain Points. Schedule a Process Consultation
Key Features of Zenith Automated Ultrasonic Cleaning Systems
Multi-Stage Cleaning Process:
Integrated ultrasonic cleaning, cascade rinsing and drying stages deliver complete contaminant removal with precise control over each step.
Automated Part Handling:
Programmable transfer systems (overhead hooks, basketless conveyors, or robotic options) move parts reliably between stages maintaining process consistency and minimizing handling.
Precision Ultrasonic Technology:
Optimized frequencies (including patented CROSSFIRE® Multiple Frequency) provide uniform cavitation for complex components and internal passages.
Industrial-Grade Construction:
Heavy-gauge stainless steel tanks and robust automation built for continuous operation, long service life, and demanding manufacturing environments.
Not Sure Which Automated Ultrasonic Cleaning System You Need?
Selecting the right automated ultrasonic cleaning system depends on part geometry, contamination type, throughput requirements, and cleanliness specifications. Our application engineers evaluate your process, perform included diagnostics and test cleaning and recommend the optimal solution whether ADVANTAGE, TRANSTAR II, ULTRAMATIC, VORTEX or a fully custom line.
Get Expert Guidance Tailored to Your Operation. Request a Consultation
