3-Tank Ultrasonic Cleaning Systems (Clean/Rinse/Dry)
Low-residue 3-Tank Ultrasonic Cleaning Systems
The MTC3 multi-configuration cleaner is a 3-tank ultrasonic system that is available in 2 different formats such as:
- Single ultrasonic cleaning tank, and dual rinsing tanks: Used when high cleaning quality is required but drying is not.
- Single ultrasonic cleaning tank, single rinsing tank, and a drying tank: Appropriate when high cleaning quality is not necessarily required, but parts must be dry when they exit the system. This is the perfect design for pre-cleaning prior to other manufacturing operations which will re-contaminate parts again.
Any of the above designs is a standard 3-tank ultrasonic offering at Zenith, and we will assist you in determining which system would be best for your application.
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MTC3 Cleaning System Specifications
- 2 standard configurations to suit your needs.
- All stainless steel construction.
- Internally-mounted components with easy access for service and maintenance.
- Available with or without automation (photo shown with ADVANTAGE Automation System included).
- Choose from several standard sizes, or customize the size at no additional cost.
- Tubular stainless steel support frame.
- High weight capacity.
- Industrial-grade components and controls.
- Internally and externally-welded tanks with support bands for superior strength.
- Custom 3-tank ultrasonic cleaning systems are always available.
- 1200 series: 10″ x 14″ x 10″ tall.
- 2000 series: 12″ x 20″ x 14″ tall
- 2400 series: 18″ x 24″ x 15″ tall
- 3000 series: 22″ x 30″ x 15″ tall
- 3600 series: 24″ x 36″ x 18″ tall
- 4800 series: 36″ x 48″ x 24″ tall
- C2R: Single cleaning tank, dual cascade rinsing tanks: Suggested when parts require high level of cleanliness but drying is not required.
- CRD: Single cleaning tank, single overflow rinsing tank, and single drying tank: Suggested when parts require pre-cleaning prior to another manufacturing operation and high cleaning quality is not required.
- 304 polished stainless steel tubular framing
- 316L stainless steel tanks & seamless tabletop
- Stainless filter housings & filter pump
- Digital cycle timer with start button
- Choice of single-frequency or patented CROSSFIRE Multiple Frequency Ultrasonics
- Ultrasonic power intensity controls
- Cascading rinse tanks in CCR model to conserve water and ensure best results
- High-volume high-efficiency drying system in CRD model with digital controller
- High-speed immersion heating systems with digital controllers
- Closed-cell fluoride/chloride-free insulation
- NEMA4X control enclosures
- 316L easy-access external latching panels
- Internal components easily accessed from the front of the system
- Industrial-grade controls, no membrane switches
- Stainless steel hinged or removable covers
- Patented ADVANTAGE Automation: Enhanced automation which eliminates submerged structures other than basket and parts to maximize ultrasonic performance (shown in photo above).
- TRANSTAR Overhead Robotic System: Traditional overhead system which engages baskets with hooks, transferring by lifting and lowering baskets into tanks.
- NOVA Semi-Automation System: Provides the same processing capabilities as Advantage Automation with easy manual basket transfer from tank-to-tank.
- Automation Systems
- Semi-automation Systems
- Multi-position Load & Unload Conveyors for Automation
- Process Area Enclosures with or without HEPA filtration & Exhaust Systems
- Automatic Liquid Level Maintenance & Filling Systems
- Detergent Injection
- Ultrasonic Frequency Selection (with CROSSFIRE ultrasonic system only)
- High-head Pump Drain Systems
- Rinse Overflow Capture Tanks & Automatic Drain Systems (upgrade to the pump drain option)
- Automatic Rinse Water Quality Maintenance
- Water Purification & Deionization Systems for zero residue cleaning results
- Surface Skimming to prevent re-deposition of contaminants onto parts when removed from the tank
- Dual-draw Filtration Systems
- Anti-erosion Ultrasonic Coatings to extend transducer life
- Side-mounted Ultrasonic Output
- PLC & Color Touchscreen Control System with Remote Control & Monitoring
- Casters for easy relocation
- Ball-screw automation actuators for ultra-smooth basket transfers & movement
- HEPA-filtered Drying Tanks
- Air-knife Blow-off Systems for Drying Tanks
- Customized tank sizes at no additional cost for engineering
A 4-tank system might be better
4-tank ultrasonic cleaning lines with cleaning, dual rinsing, and drying tanks are our most popular choice. Click the icon above for more information.
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2-tank systems might work
If you do not need zero residue cleaning results or drying and parts will be processed further after our cleaning system, the MTC2 would be the perfect choice.
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Lower cost multi-stage systems
For a lower-cost multi-tank system alternative, look at our multi-stage table-top systems. They may provide you with the performance you need at reduced cost.
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Download the MTC Brochure
Press the button below to access the MTC brochure which will provide you all of the details you need regarding our line of multi-stage ultrasonic cleaning systems.
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Looking for something else?
Our Product Page will provide you with general descriptions and links to all of our ultrasonic cleaning products. A great place to start when you don’t know what you need.
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